Senior Mechanical Design Engineer - Structures & Insulation

We are looking for a highly skilled Senior Mechanical Design Engineer to join our team. This role leads the design and development of high-temperature insulation systems, structural interfaces, and sealing solutions for complex thermal systems. The ideal candidate combines strong mechanical design and thermomechanical expertise with hands-on experience taking integrated hardware from concept through validation and production. What You’ll Do (responsibilities include, but are not limited to): Lead the mechanical design and validation of components, assemblies, and systems subjected to repeated thermal cycling and operating temperatures up to 1500 °C. Develop high-temperature insulation systems and assemblies using metals, ceramics, refractories, and other appropriate materials. Design and validate mechanical interfaces, compliant mechanical features, and sealing solutions that accommodate differential thermal expansion while maintaining structural integrity and environmental isolation, in collaboration with the structural engineering team. Perform 1D heat- and mass-flow analyses to identify design-driving factors and inform system-level decisions. Conduct FEA to evaluate and validate mechanical and thermomechanical performance. Contribute to and lead design and process FMEA activities. Develop component-level test methodologies and design experiments to validate performance and reduce technical risk. Use CAD and PLM software—SolidWorks preferred—for design, documentation, and configuration control. Develop clear, testable subsystem requirements. Prepare technical documentation for external suppliers and internal stakeholders. Collaborate with manufacturing and supply chain teams to improve yields, establish process controls, and identify and resolve root causes of failures. Support rapid prototyping across ceramics, refractories, metals, and plastics. Lead and participate in design reviews, project planning, schedule estimation, and progress reporting to cross-functional teams. What You’ll Bring: Bachelor’s or Master’s degree in Mechanical Engineering or a related discipline. 7+ years of relevant mechanical engineering experience involving complex mechanical systems. Proven experience taking mechanical designs from concept through qualification and high volume production. Demonstrated design experience with high-temperature materials, thermomechanical systems, and mechanical interfaces for high-voltage systems. Proficiency in FEA and 1D thermal analysis. Experience applying GD&T principles and connecting critical features and tolerance stack-ups to functional performance. <sp